Friday 20 December 2013

Unique Content Article on computer, hardware, software, internet, data

PCB Design Services For Electronics Manufacturers


by Jeannie Chapman


PCB design services involve specialized activities aimed at creating an optimum printed circuit board layout using CAD software and other specialized PCB design tools. There are different kinds of PCBs and the process for each one may vary a bit. Regardless of the type of board or layout, though, it's always going to be roughly the same multi-stage designing process that begins with schematic capture.

Information about three key aspects of the project must be provided by the client to the designer. The schematic is obviously the most important thing. Note that it may also be in the netlist format. The netlist file contains the circuit's connectivity details and descriptions for the components.

Another thing the client is required to provide is the bill of materials (BOM) specifying each component used and its footprint. Designers are sometimes asked to help with component footprint capture. The client is also expected to provide the board outline. Once they have the schematic or netlist, BOM and the board outline, the designer should be able to do the rest.

Starting from the netlist/schematic, the process is taken further using techniques including library development, signal integrity and EMI checks, stress analysis, thermal simulation, etc. The series of intermediate steps ends with the creation of the gerber file. This format is the preferred one used by the electronics industry to transfer finished PCB images that are ready to be used in the manufacturing stage.

Electrical and electronics circuit designers are expected to be able to work with and create complex designs for digital, analog, RF and mixed PCBs. The boards themselves may be single or double sided or multi-layered. They can be designed to match the customer's needs in different sizes with varying pin densities and component quantities.

There's also the question of deciding on the characteristics of the board. This refers to the method used to mount components and create the traces for the circuit. Surface-mount technology is the most popular technique used now for mounting components.

Components on boards that use this technology have their end caps soldered on the same side as the components themselves. This is hugely different from earlier techniques such as through-hole boards. The leads of components in such older boards were inserted through holes and soldered on to the traces on the other side.

Apart from the schematic capture and subsequent board designing steps, the designer may also be called upon to evaluate existing designs, components and footprint captures. Sometimes they're also involved in prototype procurement, and may be asked to do availability checks and collect pricing information against the BOM.

As a matter of fact, PCB design services continue to be required even after the product is delivered. Customers frequently need to make changes, and reorders bring a lot more business. Reverse engineering is another service that needs a highly skilled designer. In this case, the designer is given the gerber file and must come up with the schematic or netlist, which the client can then use for making wide-ranging changes.




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